Technical Data of Dry Process Rotary Kiln
Rotary kiln is the main equipment for sintering cement clinker. The rotary kilns produced by our company can be divided into dry process and wet process. They can also be used for chemical industry, metallurgy industry and etc. Through technical renovations, the rotary kiln sintering system equipment made by our company has adopted high measuring precession plunger pump, variable speed adjusted valve, contact graphite block air seal and other national advanced technologies. In order to raise up automation degree, industrial TV has been used at the kiln head for monitoring of kiln, analog fluorescent screen has been used for display of process flow; infrared scanning system has been adopted for sintering zone to directly reflect the burning conditions on the computer. With the use of these new technologies, it is directly in vision, convienent in operation and reliable in use. Therefore, the rmalcondition can be raised. Compared to been raised 3-5% up, production has been increased 5-10% and heat consumption has been reduced 15% down.
Specification(m)
|
φ2.8/2.5×44
|
φ3×48
|
φ3.2×50
|
φ3.3×50
|
φ3.5×54
|
φ4×60
|
φ4.3×64
|
φ4.8×74
|
φ5.0×74
|
φ5.6×87
|
φ6.0×95
|
Capacity(ton/day)
|
300
|
600-700
|
1000
|
1200
|
1500-1800
|
2500
|
3500
|
5000
|
6000
|
8000
|
10000
|
Slope of the kiln shell (%)
|
3.5
|
3.5
|
3.5
|
4
|
4
|
4
|
4
|
4
|
4
|
4
|
4
|
No.of supporters
|
3
|
3
|
3
|
3
|
3
|
3
|
3
|
3
|
3
|
3
|
3
|
Type of thrust roller
|
Mechanical
|
Machanical&Hydraulic
|
Hydraulic
|
Hydraulic
|
Hydraulic
|
Hydraulic
|
Hydraulic
|
Hydraulic
|
Hydraulic
|
Hydraulic
|
Hydraulic
|
Rotating speed of kiln
|
Main driving (r/min)
|
0.445-2.22
|
0.676-3.38
|
0.36-3.57
|
0.36-3.57
|
0.39-3.9
|
0.41-4.07
|
0.4-4.0
|
0.35-4
|
0.35-4
|
Max4.23
|
Max5
|
Auxiliary driving (r/min)
|
4.75
|
9.36
|
6.5
|
5.61
|
7.66
|
8.2
|
7.93
|
8.52
|
7.58
|
8.7
|
9.2
|
Main driving
|
Electrica Motor
|
Model
|
ZSN4-225-21
|
Z2-101
|
ZSN4-280-191B
|
ZSN4-280-191B
|
ZSN4-315-092
|
ZSN4-355-092
|
ZSN4-355-12
|
ZSN4-450-092Lp44
|
ZSN4-450-092
|
ZSN4-450-12
|
ZSN4-500-092
|
Rated power (kw)
|
55
|
100
|
160
|
160
|
220
|
315
|
400
|
630
|
710
|
800
|
950×2
|
Speed regulation range (r/min)
|
~1000
|
~1500
|
1500
|
1500
|
1000
|
1000
|
100-1000
|
1500
|
87.5~1000
|
100~1000
|
100~1000
|
Rated voltage (V)
|
440
|
220
|
440
|
440
|
440
|
440
|
440
|
660
|
600
|
600
|
600
|
Reducer
|
Model
|
ZS145-1-1
|
ZS145-1-1
|
ZSY-450-40-V
|
ZSY450-40
|
NZS995-28VIBL
|
YNS1110-22.4VBR
|
YNS1400-3105VIBL
|
JH710C-SW305-40
|
JH280C-45
|
JH900C-SW305-25
|
JH900C-SW305-28
|
Total ratio
|
49-63
|
50
|
40
|
40
|
28
|
22.4
|
31.5
|
42.226
|
28
|
23.901
|
26.646
|
Auxiliary driving
|
|
Model
|
Y122M-4
|
Y160M-6
|
Y160M-4B
|
Y160M-4
|
Y200L1-6
|
Y180L-4
|
Y200L-4
|
Y225M-4 lp44
|
Y250M-4
|
Y280M-4
|
Y315M1-4
|
Rated power (kw)
|
4
|
7.5
|
15
|
11
|
18.5
|
22
|
30
|
55
|
55
|
90
|
132
|
Rated speed (r/min)
|
1440
|
970
|
1460
|
1460
|
970
|
1470
|
1470
|
1480
|
1480
|
1480
|
1490
|
Rated voltage(V)
|
380
|
380
|
380
|
380
|
380
|
380
|
380
|
380
|
380
|
380
|
380
|
Reducer
|
Model
|
ZL35-16
|
ZL35-7-1
|
ZSY160-31.5-‖
|
ZSY355-31.5
|
ZSY355
|
YNS440-45‖R
|
YNS497-45ZC
|
JH220C-SW302-28
|
JH280C-45
|
ZSY400-35.5-︱
|
ZSY450-35.5-︱
|
Total ratio
|
40.44
|
14
|
31.5
|
31.5
|
45
|
45
|
45
|
28
|
45
|
35.795
|
35.795
|
Total weight (excluding refactory brich)(ton)
|
177
|
213
|
280.6
|
317
|
341
|
434
|
562
|
854
|
885
|
1201
|
1580
|
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Jiangsu Pengfei Group Co., Ltd has the great comprehensive ability to provide the best quality services on turn-key basis with the complete equipment、 the installation and the debugging for the new type dry process rotary kiln cement factories under the daily capacity of 8000ton、5000ton and 2500ton and compound fertilizer plants under the annual capacities of the 300000ton. The “Pengfei” brand rotary kiln cement complete equipment have been sold exported to Russia、 The Kingdom of Denmark、Germany、kazakhstan、Mongolia、Ukraine、Uruguay、uzbekistan、 Bangladesh、Pakistan、Laos、Peru、India and so on . MD export project are X18, X519, Son La, Lang Son, Da Ye, Chai Shai Cement factories in Vietnam, Tiger-Head, King Elephant Cement Plants in the union of MD and so on . All of these cement complete equipment production line have been widely praised by the international friends.
The key words are : Jingsu Pengfei Group、 cement machinery、 cement equipment、 cement machinery equipment、 cement complete equipment、 cement machinery complete equipment、mining equipment、Tube mill、Ball mill、Cement mill、Coal mill、Slag mill、Raw mill、Mining mill、vertical mill、roller press 、grinding equipment. The leading products are the cement machinery equipment such as the “Pengfei” brand rotary kiln、 ball mill、 Tube mill、 Cement mill、Coal mill、Slag mill、Raw mill、Mining mill、cooler、 vertical mill、 roller press、grinding equipment、conditioning tower、dust collector、 shaft mill、rolling machine、drier、crusher and conveyor and so on.
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